SPANISH CORN FRYING LINE CNF 300

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SPANISH CORN FRYING LINE CNF 300 | Spanish Corn Frying Line CNF 300
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LINE PRODUCTION UNITS OVERVIEW

<p>Corn Sheller:</p><p>Function: Removes the husks from corn kernels to prepare them for frying.</p><p>Capacity: Up to 500 kg of corn.</p><p>shape: cylinder 140 cm diameter, 250 cm long cylinder with internal blades, These blades agitate the corn kernels and accelerate the husking process.</p><p>Includes a material inlet cone with an internal screw that assists in filling and emptying the sheller, and a filtering cone.</p><p>Constructed entirely of 304 stainless steel.</p><p>Features a hydraulic pump for raising and lowering the sheller between operating and emptying positions, and a 3 HP motor from Turkey-Gamak.</p>

<p>Corn Washer Lift:</p><ul><li><p>Function: Gradually transfers corn from the soaking tanks to the corn washer, according to the machine's operating requirements.</p></li><li><p>Two specially designed mesh structures support, lift, and empty the soaking tanks into a temporary tank.</p></li><li><p>Below this tank are two conveyor belts that gradually transfer the corn from the temporary tank to the corn washer, according to operating requirements.</p></li><li><p>The mesh structures, temporary tank, and conveyor belt body are made entirely of stainless steel (304).</p></li><li><p>The conveyor belt is made of food-grade plastic. Both conveyor belt motors are 1 HP and manufactured by TURKEY-GAMAK.</p></li></ul>

<p>The Washer</p><ul><li><p>Function: Washes corn kernels of additives during the husking and soaking stages.</p></li><li><p>Shape: Cylindrical, 85 cm in diameter and 3 meters in total length.</p></li><li><p>The inner surface is equipped with 4 mm diameter holes, grooves, and angles to ensure thorough agitation of the corn kernels.</p></li><li><p>This ensures complete removal of all additives from previous stages before frying.</p></li><li><p>Made entirely of stainless steel (304).</p></li><li><p>1.5 HP induction motor from Turkey-Yilmaz.</p></li><li><p>Equipped with an inverter for speed, acceleration, deceleration, and braking from LS-Korea.</p></li><li><p>Included with a 1.5-inch diameter pipe containing five water spray nozzles, a 2 HP water pump, and a water collector.</p></li></ul>

<p>Drying and Cooling Conveyor</p><ul><li><p>Function: Drying corn kernels after they exit the washing drum</p></li></ul><p>Made of food-grade stainless steel (304)</p><p>Thickness: 2 mm</p><p>Length: 5 m</p><p>Total Width: 60 cm</p><p>Drawing Belt (Mater made of food-grade stainless steel 304)</p><p>Equipped with a 1.5 HP motor from Turkey-Gamak</p><p>Gearbox from Italy-Varvel</p><p>Equipped with 5 drying fans (30 cm diameter) and an electric heating stage for the drying air</p><p>Equipped with an inverter for speed control (acceleration, deceleration, and braking) from Korea-LS</p>

<p>Conveyor belt to frying tank</p><ul><li><p>Function: Transports corn kernels after drying to the frying tank.</p></li><li><p>Made of 304 food-grade stainless steel.</p></li><li><p>Drawing belt (mat made of 304 food-grade stainless steel).</p></li><li><p>Equipped with a 1.5 HP motor from GAMAK-TURKEY.</p></li><li><p>Gearbox from VARVEL-ITALY.</p></li></ul>

<p>Frying Hopper Feeder</p><p>Function: Automatically feeds corn kernels into the frying hopper.</p><p>Components: A 304 food-grade stainless steel hopper with a 500 kg capacity and a 2 mm thickness.</p><p>Includes a 1 HP Turkish-Gamak motor.</p><p>The feeder is equipped with an Italian-made vibrating motor with adjustable vibration force.</p><p>Includes an inverter for speed, acceleration, deceleration, and braking from LS Korea.</p>

<p>Frying tank and accessories:</p><p>Designed with a unique engineering method to fully immerse corn kernels in oil for a precisely adjustable and calibrated time.</p><p>Designed to operate on gas by heating the oil in an external heat exchanger. Material: 304 Stainless Steel</p><p>Fryer Capacity: 1000 liters of oil</p><p>Production Capacity: 400-500 kg/hr (wet corn)</p><p>Engine: GAMAK (Turkey)</p><p>Gearbox: VARVEL (Italy)</p><p>Fryer Features:</p><p>• Total fryer length: 8.6 m</p><p>• Total fryer width: 1.2 m</p><p>• Inner tank width: 87 cm</p><p>• Frying tank thickness: 4 mm</p><p>• Chain support beam thickness: 6 mm</p><p>• The 1000-liter oil tank is insulated on all sides with a thick layer of European-made fiberglass to maintain temperature and save energy</p><p>• Equipped with an external heat exchanger that heats the oil externally and pumps it continuously into the fryer</p><p>• Pumping is done via a heat pump</p><p>• An oil circulation network is installed inside the heat exchanger and the frying tank Equipped with pressure and flow monitoring sensors</p><p>• The heat exchanger operates on gas or diesel, as required.</p><p>• The burner used in the frying tank is from Ecoflam Italy.</p><p>• It is equipped with a double (two-tiered) food-grade 304 stainless steel mesh conveyor belt with upper and lower tiers that move in opposite directions. The upper belt draws the corn kernels into the oil and ensures they remain submerged. The lower belt carries the corn kernels from inside the frying tank and assists in drawing them out.</p><p>• Each conveyor belt is equipped with an independent 2 HP YILMAZ Turkey drive motor.</p><p>• It is equipped with two 1500W electric hoists for cleaning the frying tank during shutdown. The motor is 1500 watts, and there are two Italian gearboxes.</p><p>• It is equipped with three oil vents for steam removal, directly connected to the factory's main ventilation system.</p><p>• It is equipped with an English-style electric valve for automatic oil replacement.</p><p>• It is equipped with an oil circulation and filtration pump. Turkish-made with German expertise, resistant to high temperatures.</p><p>• Equipped with a three-stage filtration system to ensure the oil is free of any impurities.</p><p>• Features a simple system for cleaning the network pipes and connections of frozen oil at the start of operation.</p><p>• The fryer is equipped with quick-draining ports for easy washing and cleaning.</p><p>• Includes two 1000-liter reserve oil tanks made of food-grade 304 stainless steel with double jackets. The space between the two layers is injected with foam for thermal insulation and energy efficiency.</p><p>• Tank thickness: 3 mm</p><p>• Each tank is equipped with a 10 kW Turkish-made heater with its own independent control and temperature control, separate from the fryer tank, for automatic oil heating and replenishment.</p><p>• The control panel is external and independent of the fryer's structure.</p><p>• All fryer components are controlled via a PLC and a 12-inch Korean-made touchscreen display with three languages.</p><p>• All motor drive and speed control devices are from LS-S Korea. or (SCHNEIDER-FRANCE)</p><p>• The oil temperature is controlled by a precise, calibrated Korean-made thermometer (AUTONICS-S KOREA)</p><p>• The control panel is equipped with an additional Korean-made (AUTONICS-S KOREA) temperature monitoring clock (for added protection and safety)</p><p>• The frying tank is equipped with advanced safety and protection devices, including a multi-functional alarm.</p>

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

<p>Main Oil Filter Shaker:</p><p>Function: Filters corn kernels from oil with an automatic return mechanism to the fryer basin.</p><p>Material: (Stainless Steel 304)</p><p>Ergonomically designed to agitate the chips in all directions during the vibration process. Cot &amp; Fry English model.</p><p>Motor: 2 shakers, Italian made.</p><p>Equipped with an electronic control device for adjusting vibration and filtering speed.</p><p>Length: 250 cm</p><p>Width: 80 cm</p><p>Includes a basin for collecting the filtered oil with an automatic return mechanism to the fryer.</p>

<p>Screening Conveyor</p><ul><li><p>Function: Final drying of corn kernels</p></li><li><p>Material: (Stainless Steel 304)</p></li><li><p>Motor: (GAMAK-TURKEY) 350W</p></li><li><p>Gearbox: (VARVEL-ITALY)</p></li><li><p>Length: 225 cm</p></li><li><p>Width: 60 cm</p></li><li><p>Conveyor equipped with: Collection tank for screened oil</p></li></ul>

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

<p><strong>Seasoning Drum – 120 cm Diameter, 2 m Length with Automatic Flavor Spraying</strong></p><ul><li><p><strong>Construction:</strong> <strong>Rotating drum</strong> with <strong>120 cm</strong> diameter and <strong>2 m</strong> effective length (configurable to capacity).</p></li><li><p><strong>Operating Principle:</strong> <strong>Automatic seasoning spray system</strong> ensures <strong>uniform flavor distribution</strong> across chips, with <strong>adjustable drum speed</strong> to maintain consistent coverage.</p></li><li><p><strong>Operational Note:</strong> The <strong>flavor-feeding unit</strong> features a modern design for <strong>easy cleaning and fast changeovers</strong>, while maintaining dosing stability and minimizing waste.</p></li></ul><blockquote><p><strong>Tunable Parameters (Optional):</strong> Drum speed, spray rate, and spray angle can be tuned to your target product specs and throughput.<br><strong>Line Integration:</strong> Start/stop interlocks can be linked to the PLC for synchronization with frying and cooling stages.</p></blockquote>

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